- SP Scientific VirTis Benchmark 3000 Lyophilizer Production Freeze Dryer with 48ft2 Shelf Area and 42 Liter Condenser Capacity
- LyoS Control Software
- Computer, Monitor, Keyboard, Mouse, and Cart
- Leybold TRIVAC D 40 B Dual-Stage Rotary Vane Vacuum Pump
- Carlyle Compound Cooling Semi-Hermetic Compressor
- The Arctic Chiller Group ArctiChill PACVPV0100S4 Manhattan Modular Air-Cooled Chiller
- Installation, Operation, and Maintenance Manual for Chiller
- Custom Operator’s Manual for Benchmark 3000
- System Integration Testing (SIT) for Benchmark 3000
- Validation Guide and Workbook for Benchmark 3000
- Factory Acceptance Test for Benchmark 3000
- 90-Day Warranty
After its initial disinfection and inspection, our technicians tested the SP Scientific VirTis Benchmark 3000 freezer dryer and chiller with the following results:
- Thermal pull-down (function testing): PASSED
- Vacuum leak testing: PASSED
- Pressure rise testing (moisture/isolation test): PASSED
- Fluid circulation and heat exchange testing: PASSED
- Hot water defrost validation: PASSED
- Control and electrical system safety verification: PASSED
This is a highly reliable, production-scale turnkey freeze-drying system engineered by SP Scientific VirTis. Renowned for their uncompromising build quality and longevity, the Benchmark series is a trusted standard across the pharmaceutical, biotech, diagnostics, and CDMO industries.
This specific bulk-drying system offers substantial, high-capacity shelf space, making it exceptionally suited for processing large production-scale batches.
- VirTis Benchmark 3000 Lyophilizer Main Unit (Bulk/Non-Stoppering configuration with full stainless steel enclosure panels)
- Matching External Fluid Chiller Unit
- Integrated PLC Cabinet with built-in battery backup systems
- Documentation Pack: Complete original manuals, system integration testing data, and IQ/OQ validation guides
- Bonus Maintenance Kit: Includes replacement chamber door seals, vacuum pump rebuild kits, and assorted factory spares
Durable Construction: Built with high-grade 316L stainless steel for optimal corrosion resistance and compatibility with cleanroom wall installations.
High-Capacity Condenser: Equipped with a large 42L condenser chamber to handle demanding vapor loads efficiently without mid-cycle bottlenecks.
Advanced Single-Refrigerant Cooling: Powered by a robust cooling system utilizing standard R404A refrigerant. It easily achieves ultra-low shelf and condenser temperatures using a simplified single-compressor layout.
Silicon Fluid Shelf Temp Control: Utilizes a professional external chiller package running premium silicon fluid through the shelf system, delivering excellent shelf-to-shelf thermal uniformity.
Fast Automated Turnaround: Features an integrated hot water defrost system with built-in spray nozzle jets across four condenser sectors and an automated drain valve. This system drastically minimizes downtime between process runs.
Process Tracking & Controls: Includes a dedicated control station running LyoS / HMI software. The software features an intuitive synoptic system status view, customizable recipe builder, and built-in isolation valves for precise pressure rise moisture testing.
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Manufacturer
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SP Scientific
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Model
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VirTis Benchmark 3000 (BM3000)
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Model No.
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B3K428
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Serial No.
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322786
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Lowest shelf temperature
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≤ -60°C
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Maximum shelf temperature
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≥ 65°C
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Shelf inlet temperature control range and accuracy, concurrent with condenser operation (drying mode)
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-55°C to 65°C (±1°C)
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Shelf pull-down from 20°C to -40°C
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≤ 40 minutes
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Shelf heat-up rate from -40°C to 20°C
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≥ 1°C/minute
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Condenser blank-off temperature (lowest condenser temperature)
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≤ -75°C
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Condenser pull-down from 20°C to -45°C (no shelf assist mode)
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≤ 30 minutes
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Maximum temperature deviation across the top of the product shelf at steady state conditions from high to low within a temperature range of -40°C to 40°C
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≤ ±1°C
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Maximum temperature deviation between any two similarly located points on any two product shelves at steady conditions within a temperature range of -40°C to 40°C from high to low
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≤ ±1°C
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System evacuation time to 100 millitorr (with primary vacuum pump and without vacuum line or exhaust filters)
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≤ 30 minutes
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System blank-off pressure (lowest system vacuum)
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≤ 15 millitorr
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Vacuum rate of rise at ~100 mTorr system pressure
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≤ 30 millitorr/hour
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Vacuum level control and range (pressure tolerance when lowering and maintaining chamber pressure during drying cycles)
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50 to 500 millitorr (±5 mT)
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Condenser capacity (minimum)
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≥ 42 liters/24 hours
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Defrost time
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≤ 60 minutes
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Drying chamber connections
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Eight (8) type “T” plug-in product temperature thermocouples with ceramic connectors are located inside the chamber
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Shelf nominal dimensions (W x D x H)
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24 x 36 x 0.5 inches
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Number of product shelves
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8 fixed shelves and 1 radiant heat shelf
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Usable Shelf Area
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48 ft2
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Nominal shelf clearance
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2.1 inches (54 mm)
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Isolation valve
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80 psi air source required, butterfly valve type, nominal diameter is 10 inches
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Vacuum pump
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Leybold D-40 Rotary Vane pump
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Cooling water
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The refrigeration system compressor requires cooling water at a rate of 20 gpm @ 85°F (29°C) max.
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Power rating
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480 VAC (± 10%), 3-Phase, 60Hz (± 3%)
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Overall dimensions (W x D x H)
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69 x 130 x 97 inches
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Manufacturer
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The Arctic Chiller Group
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Model No.
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PACVPV0100S4
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Serial No.
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A116007819
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Tank capacity
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50 gallons
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Refrigerant type
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R-410A
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Factory charge
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15 lb
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Max refrigerant side pressure
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650 psi
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Max water side pressure
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100 psi
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Power rating
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460 V, 60 Hz, 3 Phase
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Minimum circuit ampacity (MCA)
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27 A
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Maximum overcurrent protection (MOP)
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40 A
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Total Full Load Amps (Total FLA)
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20.9 A
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Compressor motor #1
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460V / 60Hz / 3PH | 12.4 FLA | 125 LRA
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Fan motors #1 & #2 (each)
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460V / 60Hz / 1PH | ¾ HP | 2.0 FLA
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Pumps #1 & #2
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460V / 60Hz / 3PH | 1.5 HP | 2.5 FLA
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Wiring material requirement
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Copper supply wires only
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Overall dimensions (W x D x H)
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42 x 86 x 76 inches
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